Plug & Produce with the New Smart Press Kit

With the new Smart Function Press Kit, Bosch Rexroth delivers – for the very first time – a ready-to-use system of proven Rexroth components for joining processes, including an easy, web-based software solution.

The Smart Function Press Kit consists of perfectly matching hardware and software components. It can be used either as a standalone solution or integrated in higher-level systems via fieldbus.

Smart Press Kit Flyer

Call 248-373-1600 to schedule a live demo, or email us

One System Solution, Many Benefits

Easy Product Selection

  • Preselected mechanical, electrical and software components from Bosch Rexroth are combined in various kits for forces from 2 to 30 kN

Plug & Produce

  • Delivered in a single package, including preinstalled operating software
  • Auto parameterization of the servo drive
  • Small number of interfaces (servo drive with integrated motion control)

Zero Programming

  • No programming knowledge required
  • Easy and logical configuration of the process and the evaluation elements
  • Browser-based web HMI can be used on various devices
  • Modern and intuitive design

Smart Press Kit Infographic

Mounting and Joining Applications

press fitting

Press Fitting

Examples: Stator packages for electric motors

Crimping

Crimping

Examples: Hoses, cables and plastic parts

Pressing

Pressing

Examples: Sintering or powder press applications

Riveting

Example: Economical joining of sheet metal parts

Bonding

Bonding

Examples: Bonding of plastic and composite materials

Caulking

Examples: Integration of magnets in lamination stacks

Welding

Welding

Examples: Hot plate welding

Clipping

Example: Connector contacts in connector housing

Forming Applications

Bending

Bending

Examples: Pipes in the metal industry

Embossing

Embossing

Examples: Logos in plastic film

Deep Drawing

Deep Drawing

Examples: Production of packaging

Shaping

Example: Boxes in the packaging industry

Testing Applications

Measurement

Measurement

Examples: Test stands

Testing

Testing

Examples: Test setups for dampers, springs, brake pedals

Intuitive Software

Commissioning with Auto Configuration (Plug & Produce)

  • Preinstalled software
  • Wizard for fast, easy commissioning
  • Automatic loading of hardware configuration
  • Auto parameterization of the servo drive
  • Support for commissioning with homing and jog mode

Benefits

  • Time savings thanks to Plug & Produce
  • Fewer errors and increased productivity
  • Significantly reduced complexity

Simple Programming and Operation

  • Modular process configuration with drag and drop
  • Logic check of input data
  • Easy graphical creation o evaluation and analysis elements
  • Visualization of process and status information in the dashboard

Benefits

  • High level of user-friendliness – no programming knowledge required
  • Error reduction and avoidance

Analysis and Diagnosis via Dashboard

  • Analysis of force-displacement curves
  • Visualization of the process result (OK/NOK)
  • Storing of process data for quality assurance in an internal database
  • Press history with filter and export function
  • Diagnostic functions: system parameters as well as status reports and statistics 
  • Log book with plain text error messages integrated in the software
  • Data access via ReST programming interface

Benefits

  • Always up-to-date with current process data such as position, force and speed
  • Short reaction times in case of deviation

software

Kit Specifications

SizeSPK 002SPK 004SPK 007SPK 012SPK 019SPK 030
Stroke [mm]35…40040…40065…40080…40070…40090…400
Nominal force [lbs]4509001580270042706745
Max. force [lbs]67513502250337045008990
Max. velocity [m/s]0.380.320.550.50.370.5
Force sensor/measurement
Measurement technologyStrain Gauge
Measuring range [kN]-0.3…+3-0.6…+6-1…+10-1…+15-1…+20-1…+40
Sampling rate [Hz]1000
Resolution [bit]14
Accuracy (linearity) [% FS]+/- 3
Servo drive (with integrated motion control)
Power supply [V]1 x AC
110…230
3 x AC
110….230
1 x AC
110…230
3 x AC
110….230
3 x AC
200…500
3 x AC
200…500
3 x AC
200…500
3 x AC
200…500
Safety functions acc. to EN 61800-5-2Safe Torque Off (STO) 1)
Fieldbus interfaceProfinet, Ethernet/IP, EtherCAT, Sercos III
Software functions
Max. number of programs99
Number of program steps per program500
Number of digital inputs/outputs6 inputs + 1 output or 7 inputs
Force measurementsUnlimited without resolution reduction
Evaluation elementsWindows, envelopes, thresholds
Ambient conditions
Ambient temperature
(operation) [°C]
0–50 °C (loss of performance at temperatures exceeding 40°C)
IP protection classMechanics: Standard IP54 (up to IP65 possible)
Control cabinet hardware: IP20
1) Category 4, Performance Level e according to EN ISO 13849-1 and SIL 3 according to EN 62061

Schedule your live demonstration today!

Please fill out the form, give us a call or send us an e-mail. We can’t wait to hear from you!

248-373-1600