Smart Function Kit for Pressing and Joining

With the new Smart Function Kit for Pressing and Joining, Bosch Rexroth delivers – for the very first time – a ready-to-use system of proven Rexroth components for joining processes, including an easy, web-based software solution.

The Smart Function Kit for Pressing and Joining consists of perfectly matching hardware and software components. It can be used either as a standalone solution or integrated in higher-level systems via fieldbus.

Smart Pressing & Joining Brochure

Smart Pressing & Joining Sell Sheet

Call 248-373-1600 to schedule a live demo, or email us

Electro-Mechanical
Cylinder – EMC

Configurable strokes up to 400 mm
Parallel or In-Line motor attachment

Force Sensor

Integrated force measurement

I4.0 Ready

Connection via OPC-UA
Data access via ReST programming interface

Industrial PC PR21

With integrated web server and data collection

Servo Drive
IndraDrive HCS01

Integrated PLC, IndraMotion MLD and safety function STO

Fieldbus Connection

to higher-level control system

Software

Web based HMI, Intuitive, Drag and Drop Programming, Create Analytics

Servo Motor MS2N

Latest generation of motors with absolute encoder and brake

Commissioning with Auto Configuration (Plug & Produce)

Preinstalled software
Wizard for fast, easy commissioning
Automatic loading of hardware configuration
Auto parameterization of the servo drive
Support for commissioning with homing and jog mode

Benefits

Time savings thanks to Plug & Produce
Fewer errors and increased productivity
Significantly reduced complexity

Simple Programming and Operation

Modular process configuration with drag and drop
Logic check of input data
Easy graphical creation o evaluation and analysis elements
Visualization of process and status information in the dashboard

Benefits

High level of user-friendliness – no programming knowledge required
Error reduction and avoidance

Analysis and Diagnosis via Dashboard

Analysis of force-displacement curves
Visualization of the process result (OK/NOK)
Storing of process data for quality assurance in an internal database
Press history with filter and export function
Diagnostic functions: system parameters as well as status reports and statistics
Log book with plain text error messages integrated in the software
Data access via ReST programming interface

Benefits

Always up-to-date with current process data such as position, force and speed
Short reaction times in case of deviation

Size	SPK 002	SPK 004	SPK 007	SPK 012	SPK 019	SPK 030
Stroke [mm]	35…400	40…400	65…400	80…400	70…400	90…400
Nominal force [lbs]	450	900	1580	2700	4270	6745
Max. force [lbs]	675	1350	2250	3370	4500	8990
Max. velocity [m/s]	0.38	0.32	0.55	0.5	0.37	0.5
Force sensor/measurement
Measurement technology	Strain Gauge
Measuring range [kN]	-0.3…+3	-0.6…+6	-1…+10	-1…+15	-1…+20	-1…+40
Sampling rate [Hz]	1000
Resolution [bit]	14
Accuracy (linearity) [% FS]	+/- 3
Servo drive (with integrated motion control)
Power supply [V]	1 x AC 110…230 3 x AC 110….230	1 x AC 110…230 3 x AC 110….230	3 x AC 200…500	3 x AC 200…500	3 x AC 200…500	3 x AC 200…500
Safety functions acc. to EN 61800-5-2	Safe Torque Off (STO) 1)
Fieldbus interface	Profinet, Ethernet/IP, EtherCAT, Sercos III
Software functions
Max. number of programs	99
Number of program steps per program	500
Number of digital inputs/outputs	6 inputs + 1 output or 7 inputs
Force measurements	Unlimited without resolution reduction
Evaluation elements	Windows, envelopes, thresholds
Ambient conditions
Ambient temperature (operation) [°C]	0–50 °C (loss of performance at temperatures exceeding 40°C)
IP protection class	Mechanics: Standard IP54 (up to IP65 possible) Control cabinet hardware: IP20
1) Category 4, Performance Level e according to EN ISO 13849-1 and SIL 3 according to EN 62061