Conveyor Systems for Factories of the Future

Bosch Rexroth has years of conveyor manufacturing experience and a long track record of developing durable products with innovative technology. Their conveyor solutions are used in the automotive, electrical, and appliance industries for production, assembly, and testing tasks. The conveyor solutions can support a broad range of products weighing from a few grams to 400 kg. Bosch Rexroth conveyors fall into two main categories: pallet-based and plastic chain. Their pallet-based conveyors, like the TS2plus, are non-synchronous and built to enhance manufacturing productivity. For a quieter solution, manufacturers can select a plastic chain conveyor option such as the VarioFlow Plus. Both conveyor options have modular designs to allow for future flexibility and adaptations to your manufacturing process.

As an Engineering Partner, Systems Integrator, and Value-Added Distributor, Morrell Group can assist with selecting and sizing your conveyor solution. Our team utilizes extensive industry and product knowledge to develop optimized solutions for our customers based on their performance needs. The Morrell Group team can also help with integrated or offline workstations and the accompanying tools. We also provide complete system drawings, and all of the system components are delivered in clearly labeled bags for easier assembly.

TS 1 Features

Space-saving, cost-efficient solution for small, lightweight products
High precision
Suitable for special environmental requirements such as clean rooms and ESD conditions
Easy to use thanks to clear, modular structure
Standardized components

TS 1 Application Examples

Small electronic components
Automotive components like sensors and coils
Biomedical components

TS 1 Sizes and Weight Capacities

Size 1: 80 x 80 mm, 1.5 kg
Size 2: 120 x 120 mm, 2.2 kg
Size 3: 160 x 160 mm, 3.0 kg

TS 1 Speed Range

9, 12, 15, or 18 meters per minute

TS 2plus Features

Robust, economical solution for mid-load range
Suitable for special environmental requirements such as clean rooms and ESD conditions
Supports a wide range of products with various sizes and weights
Modularity allows for future expansions
Easy to use thanks to clear, modular structure
High Precision
Media Options: belt, toothed belt, flat top chain, roller chain

TS 2plus Application Examples

Automotive components
Pharmaceuticals
Food and Packaging

TS 2plus Sizes and Weight Capacities

Workpiece pallet size: 160 x 160 mm minimum – 1200 x 1200 mm maximum
Workpiece pallet total weight: 240 kg
Total section weight: 1800 kg

TS 2plus Speed Range

6, 9, 12, 15, or 18 meters per minute

TS 4plus Features

Robust system for high loads up to 2 kg/cm
Reliable conveyor system with minimal downtime
Easy mounting for quick installation
Simple and cost-effective maintenance
Variable length, width, and speed
Media: #60 roller chain

TS 4plus Application Examples

Automotive components
Household appliances
Large electronics
Large, heavy products

TS 4plus Sizes and Weight Capacities

Workpiece pallet size: 443 x 443 mm minimum – 1243 x 1243 mm
Workpiece pallet total weight: 250 kg
Total section weight: 2500 kg

TS 4plus Speed Range

6, 9, 12, 15, or 18 meters per minute

TS 5 Features

Maintenance-free roller conveyor for harsh production environments
Efficient production through planning and commissioning process
Adjust the friction for each roller from the outside without a tool
Modular system with defined interfaces
Easily integrate a 3-way diverter, rotator unit, front end drive, and a compact stop gate into the final system
Tandem transportability for extremely long products
Media: powered roller with zinc or nitrile finish